Most gases are lethal in high concentrations. (350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature. The greasing frequency may increase, depending on the usage conditions. >> 1. Looking for a replacement part or a specific model? Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. Full valve management services. << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R /Type /Catalog Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. If it is dry, lubricate with a hand grease gun. 0000003348 00000 n Lube should be injected at a steady pace. or O.D., Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. 0 %%EOF HD 0D{N 'RHIC>;F7Z+ S$bDBsX``*`^%`+}N^~pxT#Q]5 oeFi:UR/ >stream Each of these ball valve forms offers specific . Cameron/Grove B4 B5 & B7 Side Entry Ball. Array Field . Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. 2000 is a lubricant ONLY has excellent resistance to liquids. Purge valve cleaner from the system after use. Actuated and manual ball valves suited for a variety of industrial and OEM applications. 0000202679 00000 n xZTx;a-;,8W%|Cx;?qu>0 }8 >f|]6 c)jwWZlB?\Ht?#s| B}oX`E Csb]qj.})Y\5|F` hm % 64 72 Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. 0000001442 00000 n 0000201259 00000 n 0000202965 00000 n For technical questions, please contact the following: Engineering Department. 0000194067 00000 n >> Wait30 to 40 minutes and cycle valve again. Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. Learn to read the high-pressure gauge attachedto the pump. 0000198754 00000 n 0000192656 00000 n 4. When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. 0000005724 00000 n 42 0 obj <> endobj One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. Cameron Valve and Process Systems support, Life Cycle Management for clients. Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. /S 780 Phone (1) 501-568-6000 WATS (1) 800-643-6544 Fax (1) 501-570-5700 e-mail ovc@orbitvalve.com website: www.orbitvalve.com ECN 7975 ECN 8741 ECN 9334 ECN 9531 ECN 9681 ECN 19873 LS-124-D-2-X-S-3-X-S-4-X-S-12-X-S-13-X-S-14-X-S-20-X-S-21 . Who We Are Menu Toggle. Page 3. !B<5> endstream endobj 53 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream trailer so i would have the valve in a half open position, and slowly add grease, while watching your grease pressure gauge. hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; Cameron/Grove BT1 & BT2 Top Entry Ball Valves. `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. 0000202395 00000 n With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. /E 234299 ALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! rr'Z[15y11kt#D@^&tKxY*|}:3#$SxpD9v#KI3JtTl9,W/% 0&2z3fDRVO:Q@AgWC$zjN L*^}\m~zuUk_ EL>x.h%4&J;tp (cVHaIUF?24=! All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. Image Legend Downloads: Model F/FC 4 0 obj Generally speaking, each ball valve has two sealant injection fittings. 6 0 obj PTFE delta seal. For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. 9. Every three months if the valve is operated infrequently. Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. In such applications proper preventative measures can significantly extend the life of your ball valves. Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. trailer If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. 1.2 The lubrication of the yoke nut should be inspected at least monthly. 0000200973 00000 n 10. grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. /T 697585 Learn how to properly read a high-pressure, sealant injection gauge (mounted on the pump) to help determine when the sealant, The introduction of heavy sealants provides the ability to achieve a reliable, temporary seal even if more serious seal damage has occurred. 0000107519 00000 n 2152 About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators . ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. x7@ P George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. 0000233116 00000 n (A) indicates the stem and (B) indicates the rotary ball. << xref Stick to synthetic, water-insoluble, oil-based lubricants; avoid any clay- or solid-based lubricants that may build up inside the valve cavity. When it comes to plant safety, properly installed and maintained ball valves can prevent any hazardous leaks in a piping or processing system. /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> The stem threads should be coated with a clean grease lubricant. /Pages 62 0 R The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. 1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. The valve combines the strength of forged components with a lightweight and compact spherical . << 65 0 obj While some ball valves are powered manually, many are operated via automatic actuator. The compact, spherical design also eliminates body flanges, thus reducing overall size and potential leak paths. When an ORBIT rising stem ball valve is closed, the core is . And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. Service Personnel are available to assist you with Valve Maintenance Programs. 0000204662 00000 n 65 0 obj Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. xref ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. 0000055427 00000 n Ball valves are generally intended for the on/off control of fluids and gases without solid particulates. Drilling Choke Panel; Manifold Panel; Gate Valves. Valves for oxygen use are also marked with "free of oil and grease". 0000009510 00000 n 0000207530 00000 n Valve Components . However, ball valve lifespan can be influenced by a variety of other factors. For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. IOM-CAM-BALL-T32. /Names << /Dests 41 0 R>> 0000104489 00000 n hUmo6+w This. Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. Valve Greasing. 0000007663 00000 n Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. Two examples of pneumatic actuated ball valves. Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. Ball Valves. 1. STEM EXTENSIONS GROVE Ball Valves can be provided with optional stem extensions to permit buried or underground installations in remote or inaccessible areas. 0000205183 00000 n 0000201245 00000 n CAMERON FULLy WELdEd BALL VALVES HOW TO ORDER specify the following when ordering a CAMERON Fully Welded Ball Valve: 1. The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. valve torque. 0000202379 00000 n 3. 74 0 obj <>stream 0000101509 00000 n 0000145552 00000 n For weld end valves, specify I.D. Ball valves used in high-pressure or high-cycle settings will need to be serviced or replaced more frequently than those in lower-pressure applications. The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. Factors That Impact Ball Valve Lifespan Replace defective or damaged fittings. Left: A manual two-piece brass ball valve; Right: A manual two-piece stainless steel ball valve. The actuator sits on top of the valve body and operates the valve via compressed air. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. 0000013848 00000 n 0000150264 00000 n 0000006561 00000 n 0000001138 00000 n endstream endobj 55 0 obj <> endobj 56 0 obj <> endobj 57 0 obj <>stream 0000104216 00000 n startxref 0000073358 00000 n 0000143340 00000 n Safer one piecefittings reduce the pipeline operators risk of liability. 7#fzT4|Yyo{>=j xB,d} 0000204652 00000 n 2:8qoI E"Nj,os S[B 1537 Grafton Road . /L 701338 Have your valves checked by a skilled inspector on a routine basis. 0000202949 00000 n On call to service any jammed and passing valves. Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. /Size 136 /P 0 0000109713 00000 n Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. 0000113022 00000 n 0000204366 00000 n 0000146376 00000 n endstream endobj startxref ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. Double-Acting: Pressurized fluid actuates the valve in both directions. %%EOF One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. A standard in the Cameron Fully Welded. 1/`ZF(84v hT=o w~:@hvd;Nt!@;u ~SyP0=&KX qr G63oKce3'D 8 'G~3#W+x-"7`q i? %PDF-1.3 0000201813 00000 n 0000103119 00000 n 0000007962 00000 n Start a conversation with the team today, and wed be happy to help. Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. 0000112180 00000 n /N 20 ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. Also ideal for equalizingpressure when servicingwellhead gate valves. /Prev 697573 Media is a major determinant of the materials for ball valve bodies and accessories. Scope. /Form Do )w]i_6t>/6CI{mO^ ]`3W;s#&+yK,n2L{Fs"o4}S_U{E-T^0% 0@T%8Ekeu,8g(G11`4 Zephyrus G14 Speakers Not Working, Fourth Generation Programming Language Advantages And Disadvantages, What Happens If You Get Apple Juice In Your Eye, Difference Between Positivism And Interpretivism In Research, Articles C
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